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VARIVENT® Mixproof shut-off valves

VARIVENT® double-seat valves are used for mixproof shut-off of incompatible products at pipe junctions. The structure of the VARIVENT® modular system means that many optional versions are available for adapting the valve optimally to the process.

Brand: GEA
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Product Overview
Function

When the valve is closed (non-actuated position), there are always two seals between the separated pipelines. If one seal is defective, the resulting leakage will be directed through the leakage outlet into the periphery, without mixing with the product in the second pipeline. This method enables that there is no mixing between the products from two pipelines.

Application Examples

To accommodate the different requirements of various industries, applications and processes, we offer mixproof shut-off valves of various technical configurations in our portfolio.

VARIVENT® double-seat valves with spray cleaning of the leakage chamber are frequently used in non-critical areas:

Breweries: Cold process area, e.g. fermenting cellar
Dairies: Before heat treatment, e.g. milk reception, raw milk storage...

VARIVENT® long-stroke valves are used for transporting products with relatively large particles or for viscous products, such as yoghurt with pieces of fruit.

Special Features
  • Certified, hygienic configuration
  • Metallic stop
  • Flexibility because of the modular principle
  • Proven seal geometry
  • Mixproof separation
  • Availability of different valve configurations
  • Spray cleaning connection for cleaning the leakage chamber
Variety of Types

The different variants of the VARIVENT® double-seat valve make it possible to select valves that are optimally adapted to the process.

The axial sealing valve types D and B entail a small switching leakage during each switching procedure, but they notably have a very long service life with the axial seals.

The radial sealing valve type R offers the advantage of switching nearly without any switching leakage.

Valve types B and R are additionally characterized by a balancer in the lower valve housing. This enables the valve to reliably remain in the closed position even if there are water hammers in the lower pipeline.

VARIVENT® Mixproof shut-off valve B
VARIVENT® Mixproof shut-off valve B
Valve Selection Scheme: Mixproof Shut-off Valves
Application Sealing Feature Type
Product Range Axial Sealing (Switching Leakages) Modular System Double-seat Valve, Type D
Product Range Axial Sealing (Switching Leakages) With Water Hammer Safety Double-seat Valve with Balancer, Type B
Product Range Radial Sealing With Water Hammer Safety Radial Sealing Double-seat Valve, Type R
Product Range Axial Sealing (Switching Leakages) Viscous Products or Products with large Particles Double-seat Long-stroke Valve, Type D_/V
Product Range, piggable Radial Sealing Pigging Pipe
Top of the page
Piggable Double-seat Valve Upside Down, Type L_H
Product Range, piggable Radial Sealing Pigging Pipe Bottom Piggable Double-seat Valve Upright, Type L_S
Gas Blocks &
CIP Systems
Modular System Double-seal Valve, Type C
Gas Blocks &
CIP Systems
Modular System Double-seat Valve, Type K
Sizes
Double-seat valves Long-stroke double-seat valves
DN 25 - DN 150
OD 1″ - OD 6″ OD 3″ & OD 4″
IPS 2″ - IPS 6″
Switching Leakage

In axial sealing double-seat valves, with every switching procedure there is a short time during which the lower valve disc is neither in contact with the middle seal of the upper valve disc, nor has it reached the axial seat surface of the seat ring. During this brief moment liquid can percolate through the resulting gap into the leakage chamber and flow out into the atmosphere. This is referred to as the switching leakage.

In radial sealing double-seat valves, this gap does not occur during the switching procedure, which means the switching leakage is reduced to a minimum (possibility of product residues adhering to the metallic surfaces).

Water hammer safety

If there is a water hammer in the lower pipeline, the force of the water hammer acts on the lower valve disc and could exceed the locking force of the actuator spring.

This gives rise to the danger of the lower valve disc being lifted by the pressure in the pipeline.

In axial sealing double-seat valves, this would result in a connection to the atmosphere, leading to a leak (see switching leakage). The connection to the atmosphere would also cause a sudden reduction in the excess pressure in the pipeline. Then the actuator spring would close the valve again.

Valves with a lower balancer are available to prevent the lower valve disc from lifting during a water hammer in the lower pipeline. With its downward-facing compensation surface, the balancer adjusts out the operating direction of the pressure and prevents movement of the lower valve disc up to a particular excess pressure.

Radial sealing double-seat valves are always equipped with this lower balancer to prevent the opening movement of the lower valve disc.

Technical Data

Type D, D_/V, B, R. Please refer to the catalog for more information.

Technical Data of the Standard Version

Type D Type B Type R Type D_V (Longstroke)
Material in contact with the product 1.4404 / AISI 316 L
Material not in contact with the product 1.4301 / AISI 304
Seal material in contact with the product EPDM, FKM, HNBR
Ambient temperature 0 to 45 °C
Air supply pressure 6 bar (87 psi)
Product pressure 5 bar (73 psi) 5 bar (73 psi) 5 bar (73 psi) 5 bar (73 psi)
Water hammer safety  up to 25 bar 30 bar (up to
DN 50, OD 2″,
IPS 2″)
50 bar (from
DN 65, OD 2 ½”, IPS 3″)
Surface in contact with the product DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
Ra ≤ 0.8 µm
External housing surface Matte blasted
Control and feedback system Connection 0 (without control top)
Actuator type Pneumatic actuator air / spring
Connection fittings Welding end
Identification Adhesive ID tag
Valve seat version Clamped or welded seat ring
Certificates EHEDG, A3, CE A3, CE EHEDG, A3, CE EHEDG, A3, CE
Downloadable material
EN Beipackzettel - Information leaflet Dichtungssatz Doppelsitzventil D_L mit Liftantrieb _LB Sealing set Mixproof Valve D_L with Lifting Actuator _LB
Product Information
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English
EN Information leaflet - Seal Set Valve R.N
Product Information
-
English
EN Information Leaflet - Seal Set Valve R
Product Information
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English
EN Information leaflet - Seal Set Valve R-SG (without lifting actuator)
Product Information
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English
EN Information Leaflet - Seal Set Valve R-SG.L (with lifting actuator, with flushing connection)
Product Information
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English
EN Information leaflet - Seal Set Valve R-SG-C_C with lift actuator_LR
Product Information
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English
EN Information leaflet - Sealing set Double-Seal Valve Type C
Product Information
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English
EN Information leaflet - Sealing Set for Mixproof Valve MXS with cleaning connection
Product Information
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English
EN Information leaflet - Sealing set Mixproof Valve Type B
Product Information
-
English
EN Information leaflet - Sealing set Mixproof Valve Type K
Product Information
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English
EN Information leaflet Sealing set Mixproof Valve D
Product Information
-
English
EN Operating instruction - GEA VARIVENT Double seal valve type C
Operating Instructions
-
English
EN Operating instruction - GEA VARIVENT Mixproof Valve Type MX
Operating Instructions
-
English
EN Operating instruction - Hygienic valves GEA VARIVENT Double-Seat Valve Type R
Operating Instructions
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English
EN Operating instruction - Hygienic valves GEA VARIVENT Valve Type B
Operating Instructions
-
English
EN Operating instruction - Hygienic valves GEA VARIVENT Valve Type D
Operating Instructions
-
English
EN Operating Instructions - VARIVENT Mixproof Valve L, suitable for pigging operation
Operating Instructions
-
English
EN Operating Instructions - VARIVENT Mixproof Valve Type K
Operating Instructions
-
English
EN Spare Parts List - Mixproof Valve R-SG-C_C with Lift Actuator_LR
Spare parts list
-
English
GEA Valve Automation - Catalog
Brochure
-
English
GEA VARIVENT® Hygienic Seat Valves - Catalog
Brochure
-
English

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