INTEGRX-HPX™ Sanitary Rupture Disc
The Continental Disc IntegrX-HPX™ rupture disc addresses the need within the biopharmaceutical industry to improve process performance, reliability, and safety. The pioneering and innovative IntegrX-HPX combines the unrivaled performance of the legendary HPX with ASME BPE compliant crevice-free inlet design, removing the need for integral seals.
Traditional sanitary rupture disc designs limit access to the full spectrum of benefits delivered by HPX technology. The IntegrX-HPX is a semi-circular, scored, reverse-acting rupture disc, perfectly suited for cyclic process conditions from full vacuum to 90-95% of the stamped rating. Its welded design mitigates the impact of downstream piping loads on the rupture disc burst pressure and overall performance. Continental Disc incorporated an external tag, aiding installation and providing clearly visible identification in the field and easy access to marked data.
IntegrX-HPX rupture disc offers a unique opportunity to boost efficiency, safety, and keep cost down by utilizing legendary HPX service life. The bold new design reduces maintenance, minimizes the chance of installation damage, and allows you to control the source and type of seal material without affecting rupture disc performance.
- Versatile installation options, including between industry standard ferrules, Nov Aseptic® Connectors and others
- Each disc is manufactured and tested to optimize service life and performance**
- Crevice free design per ASME BPE-2019 Appendix M Spray Device Coverage Test
- Cleanability test performed on inlet side of 100% of rupture discs using Dye Penetrant per ASME BPVC Section V to ensure crevice free design
- CIP and SIP cleanable to ASME BPE requirements
- Ideal for liquid or gas/vapor applications**
- Rupture disc can be operated to full vacuum
Technical Details
- Sizes: 3/4” (29 mm) to 4” (100 mm)
- Rupture Disc Materials: 316 SS, 316L SS, Alloy C276, Alloy C22
- Ferrules Material: 316/316L SS as standard
- Burst Pressure Range: 15 psig to 500 psig (1.03 barg to 34.5 barg)
- Temperature Range: -320°F to 500°F (-195°C to 260°C)
- Manufacturing Range:
- For ratings above 50 psig: Zero, -5%, -10%
- For ratings 50 psig and below: Zero, -2.5 psig, -5 psig
- Burst Tolerance: +/- 5% for marked burst pressures above 40 psig (2.76 barg) and +/- 2 psig (0.138 barg) for marked burst pressures 40 psig (2.76 barg) and below
- Maximum Recommended Burst to Operating Ratio:
- 90% or 95% of the burst pressure for marked burst pressures above 40 psig (2.76 barg)
- For marked burst pressures 40 psig and below, 90% or 95% of the burst pressure setting minus the burst tolerance
- Sanitary Ferrule Connections: ASME BPE or ISO 2852
- Standard wetted surface finish meets 20 Ra microinch (0.5 micrometer)
- Flow Resistance Measurement: 1.88 Krgl
- Global certifications and approvals including ASME (UD), PED (CE)
Options
- Electropolished surface finishes available
- Safety ratio of 1 to 1 - If the rupture disc is damaged, it will relieve at or below the burst pressure
Chemical Processing
Our rupture disks are manufactured with chemical processing in mind - corrosion resistance, leak tightness, high accuracy and durability come standard.
Food & Beverage Processing
We understand that product purity and safety are critical in food-related industries, so we provide hygienic and aseptic vessels and piping to assure compliance with FDA and 3A requirements.
Oil & Gas (Petrochemical)
The hydrocarbon industries require cost-effective system protection with a special focus on reducing fugitive emissions. Our catalog of configurations, materials, burst ratings and sizes make our rupture discs the right choice for these operations.
Pharmaceutical & Biotechnology
We focus on solutions to meet the stringent requirements of pharmaceutical processing - wherever perfectly hygienic facilities and hermetically sealed antiseptic systems are a must.
Powder & Bulk Solids
Control the release of overpressure in the storage and handling of powder and bulk solids with our large-scale vent panels and rupture disc systems. Our precision solutions provide deflagration relief anywhere static electrical charges may ignite dusty environments.
water
As the water industry faces the challenges of ever-increasing demand, we continue to provide reliable and efficient solutions.
Related products
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SANITRX HPX® II Rupture Disc
A semicircular scored, reverse acting rupture disc designed specifically for applications in the pharmaceutical, food & beverage and biotech industries that require pressures above SANITRX HPX. Ideal in a wide range of sanitary and hygienic applications, SANITRX HPX II rupture discs fit between industry-standard sanitary ferrules, NA-CONNECT® flanges, or SANITRX fittings, are in compliance with the essential criteria of the ASME BPE standards of cleanability, traceability and sterilization, and are shipped in sanitary, environmentally friendly, nontoxic packaging. -
HPX® Rupture Disc
Push back against overpressure with the reverse-acting HPX rupture disc - your most versatile, cost-effective weapon in the battle against overpressure. Engineered to fit nearly any overpressure protection application, the HPX Rupture Disc has proven performance in excess of 5 million cycles, operating up to 95% of burst pressure, proving it the best in the industry - and the best choice for your operation. It's also part of a larger product line of rupture discs that have proven themselves time and time again. -
SANITRX HPX® Rupture Disc
The pharmaceutical, biotech, food and beverage industries rely on the high-precision SANITRX HPX rupture disc family - a sanitary rupture disc with the perfect combination of industry-leading performance with ASME BPE, USP Class VI and 3A compliance. The SANITRX HPX rupture disc is a semicircular, scored, reverse-acting rupture disc, capable of withstanding cycles from full vacuum to 95% of the stamped rating. It is available in 90 or 95% maximum recommended operating ratio. -
HPX-CTG™ Rupture Disc
The Continental Disc HPX-CTG™ cartridge rupture disc addresses the need to minimize potential leak paths in chemical applications. The welded rupture disc cartridge assembly, built with HPX® technology, seamlessly integrates between traditional flange connections. By eliminating the need for a separate holder, the welded design significantly reduces the risk of leaks compared to conventional rupture disc systems. As a seal-welded version of our HPX rupture disc, the HPX-CTG ensures a leak-tight assembly, making it ideal for applications involving toxic or hazardous media or where emissions regulations are a concern. With the proven durability of the HPX rupture disc - type tested to five million cycles - the HPX-CTG enhances safety and reliability while minimizing emissions risks in critical applications. The single-piece HPX-CTG assembly simplifies installation and minimizes the risk of damaging the rupture disc during installation and handling. Its fully welded design eliminates torque sensitivity, alleviating concerns about inconsistent torque application and the higher torque required for certain gaskets, ensuring a more reliable and flexible installation.
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