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VARIVENT® Mixproof Shut-off Valves

VARIVENT® double-seat valves are used for mix-proof shut-off of incompatible products at pipe connections. The VARIVENT® modular system is designed to offer a wide range of options for optimally adapting the valve to the process.

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Product Overview
Function

When the valve is closed (deactivated), there are always two seals between the separate pipelines. If a seal were to fail, any resulting leak can be safely directed through the leak outlet to the surrounding area without mixing with the product in the other pipe. This ensures that the media in the two pipes do not mix.

Examples of Applications

To meet the various requirements across different industries, applications, and processes, we offer mixproof shut-off valves in a variety of technical designs.

VARIVENT® double-seat valves with spray cleaning of the leakage chamber are often used in non-critical areas:

Breweries: cold storage areas, such as fermentation cellars
Dairies: prior to thermal processing, such as milk reception and raw milk storage

VARIVENT® long-stroke valves are used to transport products containing larger particles or viscous products, such as yogurt with fruit pieces.

Characteristics
  • Certified, hygienic design
  • Mechanical metal stop
  • Flexibility thanks to the modular design
  • Proven sealing geometry
  • Mixproof separation
  • Various valve designs are available
  • Connection for spray cleaning of the leak chamber
Variations in Type

The various models of the VARIVENT® double-seat valve make it possible to select valves that are optimally suited to the process.

The axially sealed valve types D and B result in a small switching leak each time the valve is switched, but they have a very long service life thanks to their axial seals.

The R-type radially sealed valve has the advantage of switching with virtually no switching leakage.

Valve types B and R are also equipped with a balancer in the lower valve body. This ensures that the valve remains securely closed even if a water hammer occurs in the lower pipeline.

VARIVENT® Mixproof shut-off valve B
VARIVENT® Mixproof shut-off valve B
Valve Selection Chart: Mixproof Shut-off Valves
Application Sealing Feature Type
Product Range Axial Sealing (Switching Leakages) Modular System Double-seat Valve, Type D
Product Range Axial Sealing (Switching Leakages) With Water Hammer Safety Double-seat Valve with Balancer, Type B
Product Range Radial Sealing With Water Hammer Safety Radial Sealing Double-seat Valve, Type R
Product Range Axial Sealing (Switching Leakages) Viscous Products or Products with large Particles Double-seat Long-stroke Valve, Type D_/V
Product Range, piggable Radial Sealing Pigging Pipe
Top of the page
Piggable Double-seat Valve Upside Down, Type L_H
Product Range, piggable Radial Sealing Pigging Pipe Bottom Piggable Double-seat Valve Upright, Type L_S
Gas Blocks &
CIP Systems
Modular System Double-seal Valve, Type C
Gas Blocks &
CIP Systems
Modular System Double-seat Valve, Type K
Sizes
Double-seat valves Long-stroke double-seat valves
DN 25 - DN 150
OD 1″ - OD 6″ OD 3″ & OD 4″
IPS 2″ - IPS 6″
Leakage During Switching

Switching Leakage

In axially sealed double-seat valves, a situation arises for a brief moment during each switching operation in which the lower valve disc is neither in contact with the middle seal on the upper valve disc nor has reached the axial seating surface of the seat ring. Through the gap that forms, fluid enters the leakage chamber for this brief moment and flows out into the atmosphere. This is called switching leakage.

In radially sealed double-seat valves, no such gap occurs during the switching process. Switching leakage is therefore minimized, with the exception of any product residues that may become trapped on the metal surfaces.

Protection Against Water Hammer

If there is a water hammer in the lower pipeline, the force from the water hammer acts on the lower valve disc and may exceed the spring force of the actuator.

This creates a risk that the lower valve seat will be lifted off by the pressure in the pipeline.

In axially sealed double-seat valves, this would result in a connection to the atmosphere, which would cause leakage (see leakage during switching). The connection to the atmosphere would also cause a sudden drop in the overpressure in the pipeline. This would cause the actuator spring to close the valve again.

To prevent the lower valve seat from lifting during a pressure surge in the lower pipeline, valves are equipped with a lower balancer. With its downward-facing balancing surface, the balancer compensates for the pressure forces acting on the valve disc and prevents the lower valve disc from moving upward up to a certain overpressure.

Radially sealed double-seat valves are always equipped with this lower balancer to prevent the lower valve disc from opening.

Technical data

Type D, D_/V, B, R. Please refer to the catalog for more information.

Technical Data of the Standard Version

Type D Type B Type R Type D_V (Longstroke)
Material in contact with the product 1.4404 / AISI 316 L
Material not in contact with the product 1.4301 / AISI 304
Seal material in contact with the product EPDM, FKM, HNBR
Ambient temperature 0 to 45 °C
Air supply pressure 6 bar (87 psi)
Product pressure 5 bar (73 psi) 5 bar (73 psi) 5 bar (73 psi) 5 bar (73 psi)
Water hammer safety  up to 25 bar 30 bar (up to
DN 50, OD 2″,
IPS 2″)
50 bar (from
DN 65, OD 2 ½”, IPS 3″)
Surface in contact with the product DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
DN, OD
Ra ≤ 0.8 µm
IPS Ra ≤ 1.2 µm
Ra ≤ 0.8 µm
External housing surface Matte blasted
Control and feedback system Connection 0 (without control top)
Actuator type Pneumatic actuator air / spring
Connection fittings Welding end
Identification Adhesive ID tag
Valve seat version Clamped or welded seat ring
Certificates EHEDG, A3, CE A3, CE EHEDG, A3, CE EHEDG, A3, CE
Downloadable material
EN Beipackzettel - Information leaflet Dichtungssatz Doppelsitzventil D_L mit Liftantrieb _LB Sealing set Mixproof Valve D_L with Lifting Actuator _LB
Product Information
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English
EN Information leaflet - Seal Set Valve R.N
Product Information
-
English
EN Information Leaflet - Seal Set Valve R
Product Information
-
English
EN Information leaflet - Seal Set Valve R-SG (without lifting actuator)
Product Information
-
English
EN Information Leaflet - Seal Set Valve R-SG.L (with lifting actuator, with flushing connection)
Product Information
-
English
EN Information leaflet - Seal Set Valve R-SG-C_C with lift actuator_LR
Product Information
-
English
EN Information leaflet - Sealing set Double-Seal Valve Type C
Product Information
-
English
EN Information leaflet - Sealing Set for Mixproof Valve MXS with cleaning connection
Product Information
-
English
EN Information leaflet - Sealing set Mixproof Valve Type B
Product Information
-
English
EN Information leaflet - Sealing set Mixproof Valve Type K
Product Information
-
English
EN Information leaflet Sealing set Mixproof Valve D
Product Information
-
English
EN Operating instruction - GEA VARIVENT Double seal valve type C
Operating Instructions
-
English
EN Operating instruction - GEA VARIVENT Mixproof Valve Type MX
Operating Instructions
-
English
EN Operating instruction - Hygienic valves GEA VARIVENT Double-Seat Valve Type R
Operating Instructions
-
English
EN Operating instruction - Hygienic valves GEA VARIVENT Valve Type B
Operating Instructions
-
English
EN Operating instruction - Hygienic valves GEA VARIVENT Valve Type D
Operating Instructions
-
English
EN Operating Instructions - VARIVENT Mixproof Valve L, suitable for pigging operation
Operating Instructions
-
English
EN Operating Instructions - VARIVENT Mixproof Valve Type K
Operating Instructions
-
English
EN Spare Parts List - Mixproof Valve R-SG-C_C with Lift Actuator_LR
Spare parts list
-
English
GEA Valve Automation - Catalog
Brochure
-
English
GEA VARIVENT® Hygienic Seat Valves - Catalog
Brochure
-
English

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