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VARIVENT® Tank Bottom Valves

VARIVENT® bottom valves for tanks are used to shut off pipelines connected to tanks or containers. Various types of valve body connections can be welded directly into the tank bottom and installed flush with the inner surface of the tank bottom.

There are both simple shut-off valves for tanks, with only one sealing surface between the tank and the pipeline, and mixproof bottom valves with a radial seal.

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Product Overview
Mixproof separation

In general, the mixproof version is chosen when the tank is equipped with a single line for both filling and emptying. The mixproof valve makes it possible to clean the pipeline while the product in the tank undergoes the current process.

When the valve is closed (deactivated position), there are always two seals between the two media in the mixproof version. If a seal were to fail, any resulting leakage can be safely diverted from the leakage chamber to the valve’s periphery. This prevents the media from mixing between the tank and the pipeline.

Tank Connections

There are various options for connecting VARIVENT® tank valves to the tank. Type T tank connections are used for installing valves on the bottom of the tank. Type U tank connections are preferred for horizontal installation of valves on the tank wall.

Examples of Applications

Simple tank shut-off valves are used when the tank is operated with separate fill and drain lines. It is not possible to clean the piping while the tank is in operation.

Mixproof tank shut-off valves are used when the tank is operated with shared fill and drain lines. The mixproof separation between the pipeline and the inside of the tank allows the pipeline to be cleaned while the process in the tank continues.

In the classic version, the mixproof tank shut-off valve isolates the process in the tank from the feed to the downstream valve matrix, which means that the tanks can be filled, emptied, and cleaned flexibly and in parallel with one another.

For some time now, mixproof tank bottom valves have been installed horizontally on a special connection unit directly beneath the tank (ECO-MATRIX™). In this case, the process lines do not converge in a valve matrix; instead, they are routed directly beneath the tanks to save space.

Valve Selection Chart: Tank Bottom Valves
Type
Shut-off valves Single-seat bottom valve, Type N
Shut-off valves Compact Design Single-seat bottom valve, Type N/ECO
Shut-off valves Viscous Products or Products with large Particles Single-seat long-stroke bottom valve,
Type N_V
Shut-off valves Single-seat bottom Valve, Type U
Shut-off valves Viscous Products or Products with large Particles Single-seat long-stroke bottom Valve,Type U_V
Mixproof shut-off valves Radial sealing VARIVENT® radial sealing double-seat bottom valve type T_R
Mixproof shut-off valves Radial sealing
with seat lifting
VARIVENT® radial sealing double-seat bottom valve type T_RL, T_RC
Mixproof shut-off valves Radial sealing
with seat lifting
VARIVENT® radial sealing double-seat bottom valve type T_RC (only DN 25 / OD 1″)
Advantages of the radial seal
  • The radial seal prevents coupling leakage and keeps the valve disc from vibrating under high pressure
  • The balancer prevents the valve disc from closing too quickly when it closes in the direction of product flow, which reduces the risk of water hammer
  • Thanks to the use of standard VARIVENT® actuators, this valve can be adapted to various process parameters
  • In conjunction with the flush valve, the tank-bottom valve can also be installed horizontally, for example, in the new ECO-MATRIX piping concept
Cleaning the Leak Chamber

Lifting link (type T_RC, T_RL)

Type T_RC double-seat bottom valves are equipped with a lifting actuator that allows for the individual lifting of a single valve disc when cleaning the pipe or tank. The cleaning medium passes over the seal on the lifted valve disc, cleans the leakage chamber, and then flows out through the leakage outlet at the periphery. This makes it possible to clean all surfaces that come into contact with the product, including the surfaces of the valve disc seals.

Spray Cleaning (Type T_R, T_RL)

The valves have a cleaning connection at the level of the lantern, either as a separate connection (type T_R) or as an addition to the lifting device (type T_RL). Through this connection, cleaning fluid can be supplied to the leakage chamber from an external source. The chamber is then cleaned using an integrated spray nozzle, as a supplement to the cleaning performed by the lifting device.

The cleaning medium is then directed without pressure through the leakage outlet to the periphery of the valve. Cleaning takes place while the valve is closed, which means that the sealing contact surfaces are not touched during cleaning. In this way, the leakage chamber can be cleaned independently of the pipeline cleaning process. Furthermore, this allows for an intermediate flush before or after the valve is switched.

If the valves are equipped with both a lifting mechanism and the capability for external spray cleaning, the spray cleaning is used only for intermediate flushing during the individual switching cycles, while thorough cleaning is performed by lifting the valve disc.

Technical Specifications

Types T_R, T_RL, T_RC. For more information, see the catalog.

Type T_R  Type T_RL  Type T_RC 
Recommended flow direction Filling, emptying
Material in contact with the product 1.4404 / AISI 316 L
Material not in contact with the product 1.4301 / AISI 304
Seal material in contact with the product EPDM, FKM, HNBR
Ambient temperature 0 to 45 °C
Air supply pressure 6 bar (87 psi)
Product pressure 5 bar (73 psi)
Surface in contact with the product DN, OD 
Ra ≤ 0.8 µm 
IPS Ra≤ 1.2 µm 
DN, OD 
Ra ≤ 0.8 µm 
IPS Ra≤ 1.2 µm 
Ra≤ 0.8 µm 
External housing surface Matte blasted
Control and feedback system Connection 0 (without control top)
Actuator type Pneumatic actuator air / spring
Connection fittings Welding end
Identification Adhesive ID tag
Valve seat version Clamped seat ring
Certificates A3, CE
Sizes
tank bottom valves 
DN 25 - DN 150 
OD 1″ - OD 6″ 
IPS 2″ - IPS 6″ 
Downloadable material
EN Package insert - Seal kit double seat bottom valve T_R
Product Information
-
English
EN Information Leaflet - Sealing Set Mixproof Bottom Valve T_RC
Product Information
-
English
EN Dimension sheet - VARIVENT® - VARINLINE® housing connection T and T-S
Product Information
-
English
EN Dimension sheet - VARIVENT® - VARINLINE® housing connection U and U-S
Product Information
-
English
EN Information leaflet - Mixproof Bottom Valve T_RL
Product Information
-
English
EN Information leaflet - Sealing set Mixproof Bottom Valve T_R
Product Information
-
English
EN Information leaflet - Mixproof Bottom Valve T.L with Lifting Actuator LFT-B
Product Information
-
English
EN Operating Instructions - VARIVENT Mixproof Bottom Valve T_R - T_RL - T_RC
Operating Instruction
-
English
EN Spare parts list Mixproof Bottom Valve T_R
Spare parts list
-
English
EN Spare parts list Mixproof Bottom Valve T_RC
Spare parts list
-
English
EN Spare parts list Mixproof Bottom Valve T_RL
Spare parts list
-
English
GEA Valve Automation - Catalog
Brochure
-
English
GEA VARIVENT® Hygienic Seat Valves - Catalog
Brochure
-
English

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